Rail Profiling

Rail Profiling

High-precision rail profile scanning for inspection and grinding operations

Rail Profile (RPMS)

The Rail Profile Measurement System is an optical diagnostic solution for high-precision, non-contact rail profile detection.

Easily mountable on virtually any type of vehicle and orientable toward the target, it is suitable for both rail wear inspections, integration on grinding machines or third rail detection and measuring.

Performances

Max SpeedUp to 350 fps
Accuracy± 0,1 mm
Laser Class

3B, 450 nm

3B, 405 nm

Operating temperature

-20°C / + 60°C

Optional extension to EN 50155

Measuring SpeedMax operational speed

How it works

  1. A laser projects a line onto the rail while the camera captures the rail profile continuously along the track.
  2. The software acquires the RAW image and isolates the rail profile.
  1. The RAW profile is processed and compared to the reference profile:
    • The grinding method, optimizes material removal in the areas targeted for grinding.
    • The wear method, enables accurate rail wear analysis.

Models

RP
Rail Profile

High-precision device for rail profile detection, featuring laser and camera technology; ideal for wear assessment and geometry monitoring.

RP-S
Rail Profile Smart

Compact and cost-effective rail profile device.

RP-V
Rail Profile Vision

Rail profile device with add-on camera and lighting module for visual inspection and rail surface imaging.

3rd RP
Third Rail Profile

Measures the third rail position.

Configurations

Rail Profile

Devices:
  • 2 x RP (or RPS or RPV)
Applications:
  • Grinding operations
  • Inner wear inspection
  • Track Geometry

Full Rail

Devices:
  • 4 x RP (or RPS or RPV)
Applications:
  • Grinding operations
  • Complete wear inspection

Third Rail

Devices:
  • 2 x 3RD Rail
  • 2 x RP (or RPS or RPV)
Applications:
  • Third Rail height and stagger measurement

Rail Profile has been adopted by:

Our Projects

Rail Wear Analysis and Grinding Validation

Rail wear analysis and grinding validation are two complementary approaches based on rail profile measurement. Discover how profile comparison and ...
Metro Taipei Railway Inspection Vehicle

Railway Inspection System for Metro Taipei

Metro TaipeiÔÇÖs new inspection train features ADTS systems for full rail profiling, tunnel scanning, crack detection and more, raising the ...
Railway Vehicle for grinding

Rail Measurement System for Grinding Machine

For our client HTT, we developed an integrated Rail Measurement System Designed for installation on a grinding vehicle, the solution ...