Rail Profiling

Rail Profiling

High-Precision Rail Profile scan for Inspection and Grinding Operations

Rail Profile (RPMS)

The Rail Profile Measurement System is an optical diagnostic solution for high-precision, non-contact rail profile detection.

Easily mountable on virtually any type of vehicle and orientable toward the target, it is suitable for both rail wear inspections, integration on grinding machines or third rail detection and measuring.

Rail Profiling - Full Rail Profile Configuration

Performances

Max Speed Up to 350 fps
Accuracy ± 0,1 mm
Laser Class 3B, 450 nm +3B, 405 nm (FRP only)
Operating temperature -20°C / + 60°C Optional extension to EN 50155
Measuring Speed Max operational speed

How it works

  1. A laser projects a line onto the rail while the camera captures the rail profile continuously along the track.
  2. The software acquires the RAW image and isolates the rail profile.
  1. The RAW profile is processed and compared to the reference profile:
    • The grind method, where the acquire profile is aligned on the upper and inner part of the rail head, optimizes material removal in the areas targeted for grinding.
    • The wear method, which aligns the profile on the web and foot, enables accurate rail wear analysis.

Models

RP - Rail Profile

Rail Profile measurement system

High-precision device for rail profile detection, featuring laser and camera technology; ideal for wear assessment and geometry monitoring.

RPV - Rail Profile Vision

Rail profile device with add-on camera and lighting module for visual inspection and rail surface image capture.

3rd Rail Profile

Measures the third rail.

Configurations

rail configuration for inner rail profile monitoring

Rail Profile

Devices:
  • 2 x RP (or RPV)
Applications:
  • Grinding operations
  • Inner Profile inspection
  • Track Monitoring & Geometry

Full Rail

Devices:
  • 4 x RP (or RPV)
Applications:
  • Grinding operations
  • Full Profile inspection
  • Track Monitoring & Geometry

Third Rail

Devices:
  • 2 x 3RD Rail
Applications:
  • Third Rail detection & measuring

Rail Profiling has been adopted by:

Our Projects

Metro Taipei Railway Inspection Vehicle

Railway Inspection System for Metro Taipei

Metro Taipei’s new inspection train features ADTS systems for full rail profiling, tunnel scanning, crack detection and more, raising the ...
Railway Vehicle for grinding

Rail Measurement System for Grinding Machine

For our client HTT, we developed an integrated Rail Measurement System Designed for installation on a grinding vehicle, the solution ...
RTP500 Rail Profile Measurement Trolley

RPT 500 – Portable Trolley for Track Measurement

A compact and portable trolley for high-precision rail profile measurement. Powered by ADTS laser devices, RPT500 delivers real-time diagnostics and ...

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